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Gravity Flow Racking
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Gravity Flow Racking (FIFO Racking)

Gravity flow racking, or pallet flow racking, is a high-density storage system that uses inclined roller tracks to move pallets by gravity from the loading to the picking face. This system ensures automatic First-In, First-Out (FIFO) inventory rotation—especially useful for perishable goods—without powered mechanisms

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Ideal Applications & Use Cases

Selective Racking Example
  • Food & beverage distribution: Rapid turnover of perishables such as dairy and packaged goods.

  • Pharmaceutical storage: Critical expiry management with guaranteed FIFO flow.

  • Cold storage: High-density storage with continuous product rotation reducing waste.

  • Automotive & component warehouses: Efficient handling of uniform SKUs with quick turnover.

  • High-volume dispatch zones: Staging pallets ready for fast shipping and dispatch.

Key Benefits

Selective Racking Example
  • Automatic FIFO inventory management: Ensures freshness and proper stock usage.

  • High storage density combined with high throughput: Maximizes space utilization and speeds up operations.

  • Labor-saving: Eliminates the need to manually reposition pallets.

  • No power required: Gravity does the work, reducing operating costs.

  • Minimizes forklift travel: Improves efficiency and reduces handling times.

  • Ideal for time-sensitive goods: Perfect for pharmaceuticals, food, cold storage, and similar industries.

25+
Years Of Experience
1500+
Happy Clients
500K+
Sq Mtrs Installed
1.8M+
Pallet Positions
5.5M+
Shelf Levels

Features & Specifications

Inclined roller beds

Integrated into beams to allow pallets to roll forward naturally using gravity.

FIFO configuration

Guarantees automatic stock rotation, minimizing spoilage and expiration risks.

Load capacity

500kg–1,500kg per pallet depending on roller quality and slope angle.

Depth

Can accommodate 2 to 20+ pallets deep in each lane.

Height

Typically 3 to 6 levels, with potential for higher installation using supportive racking.

Brake rollers & pallet separators

Installed to control the speed and smooth movement of pallets.

Material

Heavy-duty structural steel frames combined with galvanized rollers for durability.

IForklift compatibility

Forklifts load pallets at one end and retrieve them at the opposite end.

Gravity Racking

FMCG Replenishment Hub, Chennai

FMCG Replenishment Hub, Chennai

Gravity Flow Racking

Accelerated picking speed by 2.5X for fast-moving SKUs

Cold Storage Facility, Delhi NCR

Cold Storage Facility, Delhi NCR

Carton Live Storage (CLS)

Maintained strict FIFO control for perishables

E-commerce Packing Station, Noida

E-commerce Packing Station, Noida

Flow Racking System

Improved order fulfillment efficiency by 40%

Gravity Flow Racking vs. Drive-In Racking Comparison

Feature:Inventory Flow
Gravity Flow Racking (FIFO):FIFO (First In, First Out)
Drive-In Racking (LIFO/FIFO):Mostly LIFO; FIFO optional
Feature:Storage Density
Gravity Flow Racking (FIFO):High
Drive-In Racking (LIFO/FIFO):Very high
Feature:Pallet Movement
Gravity Flow Racking (FIFO):Automatic gravity-fed
Drive-In Racking (LIFO/FIFO):Manual by forklift
Feature:Ideal Use
Gravity Flow Racking (FIFO):Perishable, high-throughput goods
Drive-In Racking (LIFO/FIFO):Bulk storage of uniform SKUs
Feature:Accessibility
Gravity Flow Racking (FIFO):Load one side, pick opposite side
Drive-In Racking (LIFO/FIFO):Single or dual access points

Frequently Asked Questions (FAQs)